作者: 钟北京 傅维标(清华大学工程力学系)
【摘要】气体燃料再燃是研究较多的降低烟气中NOx含量最有效的方法之一。本文以典型的一次燃烧区烟气成分为模拟烟气,研究了不同的气体燃料(CH4,C2H2和C2H4)作为再燃燃料时,再燃区燃烧工况(空气过量系数和再燃温度)对NOx再燃过程和NOx还原率的影响。通过计算发现,不同组分的气体燃料、再燃区空气过量系数及再燃区温度对NOx的再燃过程和NOx还原率都有重要的影响。
1 引言
自从1983年三菱重工利用再燃技术成功降低烟气中NOx排放以后[1],燃料再燃就成为降低NOx排放的诸多炉内方法中最有效的措施之一。许多研究结果表明,燃料再燃可使NOx的排放量降低50%以上[2]。在研究中发现,再燃燃料的种类对NOx的再燃率有重要的影响。在已有的报道中,气体燃料(尤其是天然气)是被认为最好、因而被采用最多的再燃燃料之一。NOx的再燃机理是燃料分解出来的碳氢基(CHi)与NOx反应,从而使NOx还原成N2。虽然稍后也有煤或煤焦作为再燃燃料的报道[3],但研究气体燃料作为再燃燃料是最为简单的,而且气体燃料也可以模拟煤作为再燃燃料时挥发份对NOx的均相反应。本文通过化学反应动力学模型的计算,研究了不同气体燃料和再燃区的燃烧工况(如温度和空气过量系数)对烟气中NOx的再燃过程和NOx还原率的影响。
2 计算模型简介
燃料再燃又称燃料分级,实际上是把炉内燃烧过程沿炉膛高度分为如下三个不同的燃烧区(如图1所示)。第一燃烧区:这是主燃烧区,约有80%的燃烧在该区燃烧,其空气过量系数大于1.0。由于该区氧气充足,火焰温度较高,因此将形成较多的NOx。此外,如果在该区没有足够的停留时间,将有一定量的未完全燃烧产物与NOx一起进入再燃区。第二燃烧区:这是再燃区,再燃燃料在空气不足的条件下喷射到第一燃烧区的下游,形成碳氢基(CHi),从而使来自第一燃烧区的NOx还原。第三燃烧区:这是燃尽区,在该区加入空气,形成富氧燃烧区,使所有的未完全燃烧产物燃尽。

图1 再燃过程示意图
本文计算的物理对象是第二燃烧区,即再燃区。来自第一燃烧区的模拟烟气成分为:CO2=16.8%,O2=1.95%,NO=0.1%和平衡气体N2。计算中选择了低分子量的烃类燃料作为再燃燃料,它们分别是:CH4,C2H2,C2H4。通过计算分析,研究了所选择的三种气体燃料在不同的再燃工况下对NOx还原率的影响。计算中使用了在文献[4]中进行过详细讨论的化学反应动力学模型,该模型包含30种组分的118个可逆反应(附录A)。计算中使用的再燃区空气过量系数为0.2~1.0,再燃区温度为1100℃~1300℃。
|
附录A 化学反应动力学机理 |
|
|
化学反应方程 |
A |
N |
E |
|
1 |
H2+OH=H2O+H |
.1170E+04 |
1.3000 |
.3650E+04 |
|
2 |
H+O2=OH+O |
.1900E+09 |
.0000 |
.1690E+05 |
|
3 |
H2+O=OH+H |
.1820E+05 |
1.0000 |
.8960E+04 |
|
4 |
H+O2+M=HO2+M |
.2700E+07 |
-.8600 |
.0000E+00 |
|
5 |
HO2+H=OH+OH |
.1400E+09 |
.0000 |
.1073E+04 |
|
6 |
HO2+H=H2O+O |
.1050E+08 |
.0000 |
.1420E+04 |
|
7 |
HO2+H=H2+O2 |
.1250E+08 |
.0000 |
.0000E+00 |
|
8 |
OH+HO2=H2O+O2 |
.7500E+07 |
.0000 |
.0000E+00 |
|
9 |
O+HO2=OH+O2 |
.1400E+08 |
.0000 |
.1073E+04 |
|
10 |
H+H+M=H2+M |
.3020E+04 |
.0000 |
.0000E+00 |
|
11 |
0H+H+M=H2O+M |
.1413E+12 |
-2.0000 |
.0000E+00 |
|
12 |
H+O+M=OH+M |
.1000E+05 |
.0000 |
.0000E+00 |
|
13 |
OH+OH=H2O+O |
.3160E+07 |
.0000 |
.1100E+04 |
|
14 |
CH4+O2=CH3+HO2 |
.6000E+08 |
.0000 |
.5500E+05 |
|
15 |
CH4+OH=CH3+H2O |
.3467E-02 |
3.0800 |
.2000E+04 |
|
16 |
CH4+H=CH3+H2 |
.1259E+09 |
.0000 |
.1190E+05 |
|
17 |
CH4+O=CH3+OH |
.1585E+08 |
.0000 |
.9200E+04 |
|
18 |
CH3+O=H2CO+H |
.1288E+09 |
.0000 |
.2000E+04 |
|
19 |
CH3+OH=H2CO+H2 |
.2100E+07 |
.0000 |
.0000E+OO |
|
20 |
CH3+H=CH2+H2 |
.2000E+08 |
.0000 |
.1240E+05 |
|
21 |
CH2+O2=HCO+OH |
.1000E+09 |
.0000 |
.3700E+04 |
|
22 |
CH2+OH=CH+H2O |
.2692E+06 |
.6700 |
.2570E+05 |
|
23 |
CH2+O=CH+OH |
.1960E+06 |
.6700 |
.2500E+05 |
|
24 |
CH2+H=CH+H2 |
.2692E+06 |
.6700 |
.2570E+05 |
|
25 |
CH+O2=HCO+O |
.1000E+08 |
.0000 |
.0000E+00 |
|
26 |
H2CO+OH=HCO+H2O |
.7586E+07 |
.0000 |
.1700E+03 |
|
27 |
H2CO+O2=HCO+HO2 |
.3630E+10 |
.0000 |
.4606E+05 |
|
28 |
H2CO+H=HCO+H2 |
.3310E+09 |
.0000 |
.1050E+05 |
|
29 |
H2CO+O=HCO+OH |
.5012E+08 |
.0000 |
.4600E+04 |
|
30 |
HCO+O2=CO+HO2 |
.3981E+07 |
.0000 |
.7000E+04 |
|
31 |
HCO+H=H2+CO |
.2000E+09 |
.0000 |
.0000E+OO |
|
32 |
HCO+OH=CO+H2O |
.1000E+09 |
.0000 |
.0000E+00 |
|
33 |
HCO+O=OH+CO |
.1000E+09 |
.0000 |
.0000E+00 |
|
34 |
CO+OH=CO2+H |
.1500E+02 |
1.3000 |
-.7700E+03 |
|
35 |
CO+O+M=CO2+M |
.5888E+04 |
.0000 |
.4100E+04 |
|
36 |
CO+H+M=HCO+M |
.5000E+OO |
1.0000 |
.1550E+04 |
|
37 |
O+O+M=O2+M |
.4677E+04 |
-.2800 |
.0000E+00 |
|
38 |
N+N+M=N2+M |
.2500E+04 |
.0000 |
.0000E+00 |
|
39 |
N2+O=NO+N |
.1300E+09 |
.0000 |
.7550E+05 |
|
40 |
N+O2=NO+O |
.6300E+04 |
1.0000 |
.6250E+04 |
|
41 |
N+OH=NO+H |
.5000E+06 |
.5000 |
.5000E+04 |
|
42 |
HCN+OH=CN+H2O |
.1450E+08 |
.0000 |
.1093E+05 |
|
43 |
HCN+H=CN+H2 |
.2000E+06 |
.6900 |
.1840E+05 |
|
44 |
HCN+O=CN+OH |
.2700E+04 |
1.5800 |
.2660E+05 |
|
45 |
HCN+OH=HNCO+H |
.4000E+06 |
.0000 |
.0000E+00 |
|
46 |
NH3+H=NH2+H2 |
.6360E+00 |
2.3900 |
.1017E+05 |
|
47 |
NH3+O=NH2+OH |
.1300E+07 |
.0000 |
.6000E+04 |
|
48 |
NH3+OH+NH2+H2O |
.3300E+07 |
.0000 |
.2200E+04 |
|
49 |
CN+O2=NCO+O |
.5600E+07 |
.0000 |
.0000E+00 |
|
50 |
CN+OH=NCO+H |
.5600E+08 |
.0000 |
.0000E+00 |
|
51 |
NCO+H=NH+CO |
.2000E+08 |
.0000 |
.0000E+00 |
|
52 |
HNCO+H=NH2+CO |
.1000E+08 |
.0000 |
.0000E+00 |
|
53 |
NH2+H=NH+H2 |
.5000E+06 |
.5000 |
.2000E+04 |
|
54 |
NH2+O=NH+OH |
.2000E+08 |
.0000 |
.1000E+04 |
|
55 |
CN+O=N+CO |
.6310E+06 |
.5000 |
.0000E+00 |
|
56 |
NH+OH=N+H2O |
.5000E+06 |
.5000 |
.2000E+04 |
|
57 |
NH2+O+OH=NO+H+H2O |
.6630E+09 |
-.5000 |
.0000E+00 |
|
58 |
NH+H=N+H2 |
.1000E+07 |
.6800 |
.1900E+04 |
|
59 |
NH+O=NO+H |
.5000E+06 |
.5000 |
.5000E+04 |
|
60 |
NH+OH+OH=NO+H+H2O |
.2000E+08 |
.0000 |
.0000E+00 |
|
61 |
N2+CH=HCN+N |
3000E+06 |
.0000 |
.1360E+05 |
|
62 |
N2+CH2=HCN+NH |
.1000E+08 |
.0000 |
.7400E+05 |
|
63 |
NO+NH=N2+OH |
.2400E+07 |
.0000 |
.0000E+00 |
|
64 |
NO+CH2=HCN+OH |
.1000E+09 |
.0000 |
.1200E+05 |
|
65 |
NO+NH2=N2+H2O |
.1260E+11 |
-1.2500 |
.0000E+00 |
|
66 |
NH+N=N2+H |
.6300E+06 |
.5000 |
.0000E+00 |
|
67 |
NH+O2=NO+OH |
.7600E+05 |
.0000 |
.1530E+04 |
|
68 |
C2H4+M=C2H2+H2+M |
.2950E+12 |
.0000 |
.7929E+05 |
|
69 |
C2H4+O=CH3+HCO |
.3300E+07 |
.000 |
.1130E+04 |
|
70 |
C2H4+OH=H2CO+CH3 |
.2000E+07 |
.0000 |
.9600E+03 |
|
71 |
C2H4+O=H2CO+CH2 |
.2500E+08 |
.0000 |
.5000E+04 |
|
72 |
C2H2+OH=CH3+CO |
.1200E+07 |
.0000 |
.5000E+03 |
|
73 |
C2H2+O=CH2+CO |
.6760E+08 |
.0000 |
.4000E+04 |
|
74 |
CH4+M=CH3+H+M |
.2000E+12 |
.0000 |
,8840E+05 |
|
75 |
CH3+OH=CH2+H2O |
.7500E+01 |
2.0000 |
.5000E+04 |
|
76 |
CH3+OH=H2CO+H+M |
.5300E+07 |
.0000 |
.0000E+00 |
|
77 |
CH4+HO2=CH3+H2O2 |
.1800E+06 |
.0000 |
.1870E+05 |
|
78 |
H2O2+OH=H2O+HO2 |
.1000E+08 |
.0000 |
.1800E+04 |
|
79 |
H2O2+O2=HO2+HO2 |
.3981E+08 |
.0000 |
.4264E+05 |
|
80 |
H2O2+M=OH+OH+M |
.1300E+12 |
.0000 |
.4550E+05 |
|
81 |
H2O2+H=HO2+H2 |
.1698E+07 |
.0000 |
.3750E+04 |
|
82 |
H2CO+HO2=HCO+H2O2 |
.1000E+07 |
.0000 |
.8000E+04 |
|
83 |
H2O2+H=H2O+OH |
.3200E+09 |
.0000 |
.8900E+04 |
|
84 |
H2O2+O=HO2+OH |
.2800E+08 |
.0000 |
.6400E+04 |
|
85 |
H2O2+O=H2O+O2 |
.1400E+08 |
.0000 |
.6400E+04 |
|
86 |
HNCO+M=NH+CO+M |
.1140E+11 |
.0000 |
.8680E+05 |
|
87 |
NO+CH=HCN+O |
.1100E+09 |
.0000 |
.0000E+00 |
|
88 |
NCO+O=NO+CO |
.2000E+08 |
.0000 |
.0000E+00 |
|
89 |
NCO+H2=HNCO+H |
.8580E+07 |
.0000 |
.9000E+04 |
|
90 |
NH2+OH=NH+H2O |
.4000E+01 |
2.0000 |
.1000E+04 |
|
91 |
HCN+O=NH+CO |
.3450E-02 |
2.6400 |
.4980E+04 |
|
92 |
HCN+O=NCO+H |
.1380E-01 |
2.6400 |
.4980E+04 |
|
93 |
CH3+N=HCN+H+H |
.3000E+09 |
.0000 |
.2200E+05 |
|
94 |
CH2+N=HCN+H |
.5000E+08 |
.0000 |
.0000E+00 |
|
95 |
N2+O+M=N2O+M |
.1820E+02 |
.0000 |
.2140E+05 |
|
96 |
N2O+O=NO+NO |
.1995E+08 |
.0000 |
.2170E+05 |
|
97 |
N2O+O=N2+O2 |
.1660E+08 |
.0000 |
.2090E+05 |
|
98 |
N2O+H=N2+OH |
.7600E+08 |
.0000 |
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